Other Batch Industries

Whether you produce food-, feed, pharmaceutical or chemical products, the production processes and challenges are very much alike. Often dealing with strict (food) safety regulations and risk management. But all the same you need to produce the expected volumes and – even more challenging – a consistent end-product quality. Whether your products end up as liquids, powders, granulate or single units, in all cases the processing conditions are demanding and require full control at all times.

Meanwhile you’re surely focused on getting the most out of your installations, you are always trying to increase your volumes and you need to deal with unplanned downtimes. And what about optimizing yield, controlling pH values, or viscosity, and improving your product quality performance?

Yes! It is a challenging game. And to perform as the best in this game you need to have a perfect insight into the characteristics of your raw materials, processing conditions within your factory, operator observations, and in the end your product quality performance. Dealing with varieties in raw material composition, monitoring product characteristics during processing and packing, and – in the end – knowing exactly your actual cost-price per product and batch.

The HAI smart4industries software collects all these data, identifies anomalies in real-time, and provides trending and in-depths statistics and analysis. You are the expert, we provide you with the information you need to be successful.

Quote from a Quality Manager:

“The HAI software enables effective continuous improvement. This is a key element to manufacturing flexibility, low variability, and – ultimately – outstanding customer value.”

   What you’ll have

  • One database with production & quality data from multiple sources:
    SCADA/PLC/Historian, SKU/batchnumbers, Lab test results, Operator Logsheets, In-line Process Control records, Microbiology Lab results, etc.
  • Your current paperbased records for (organoleptic) tests, operator control points (CCP’s), start-up checklists, cleaning records and excel sheets can be replaced by the abovementioned database.
  • Trending, correlations and other SPC analyses for trouble shooting, process improvement opportunities, etc.
  • Use your in-line product quality measurements (like moisture, pH, brix, etc.) for real-time predictive analytics on your end-product moistrue, pH, brix, etc.
  • OEE on your process & downtime analyses
  • Real-time compliance display for process conditions & quality
  • Early warning system to prevent out-of-spec
  • Tracking & Tracing, exceptions reports, cost-price validation, etc.
  • A Plant BI-Tool for all your plant and quality reports and dashboards

   Your benefits

  • In case of any questions, quality issues or complaints: no more extensive searching in operator control records, SCADA, ERP, Excel and lab systems. All the information you need immediately available in one database: one mouse click away!
  • Reduce rejected batches
  • Find optimum process settings for fast and stable production
  • Improve product quality consistency
  • Minimize downtimes/maximize speed/improve OEE
  • Reduce energy consumption and prevent fouling
  • Optimize your CIP process and your maintenance strategy
  • Unparalleled insight into the performance of your installations

“80% of my time was lost on combining data from operator logs, excel, historian, scada and quality test results. After “cleaning” these data, I could finally start analyzing the data, and find answers to my questions. Now I can concentrate 100% on analysis and interpretation of the data.”

 

Simply available in the Cloud …. No capital investment …. Subscription-based

Other Batch Industries

Data and analysis one mouse click away