Achieve budget volumes Master operations

Spray drying trouble shooting & optimization

Data and analysis one mouse click away

(Spray) Drying installations for: infant nutrition, yeast, whey, milk powder, flavors, etc.

   What you’ll have

  • One database with production & quality data from multiple sources:
    SCADA/PLC/Historian, SKU/batchnumbers, Lab test results, Operator Logsheets, In-line Process Control records, Microbiology Lab results, etc.
  • Trending, correlations and other SPC analyses for trouble shooting, process improvement opportunities, etc.
  • Use your in-line measurements (like PSD Analyser) for real-time predictive analytics on your end-product particle size distribution.
  • OEE on your process & downtime analyses
  • Real-time compliance display for process conditions & quality
  • Early warning system to prevent out-of-spec
  • Tracking & Tracing, exceptions reports, cost-price validation, etc.

   Your benefits

  • Reduce rejected batches (particle size, black spots, etc.)
  • Find optimum process settings for fast and stable production
  • Improve product quality consistency
  • Minimize downtimes/maximize speed/improve OEE
  • Reduce energy consumption and prevent fouling
  • Optimize your CIP process and your maintenance strategy
  • Unparalleled insight into the performance of your spray dryer

“80% of my time was lost on combining data from operator logs, excel, historian, scada and quality test results. After “cleaning” these data, I could finally start analyzing the data, and find answers to my questions. Now I can concentrate 100% on analysis and interpretation of the data.”

 

Simply available in the Cloud …. No capital investment …. Subscription-based