Manufacturing applications

Software for

Manufacturing Execution (MES) & Operational Excellence

Paperless plant & Paperless lab

All types of paper-based records for quality inspectors and operators can be replaced by the central HAI database. This may concern at-line quality inspections, start-up checklists, downtime records, production volumes, operator logs, etc.. Along with lab test results and hygiene and food safety records, it forms a complete database for production and quality inspections. Thus creating a paperless plant and a paperless lab. Data

Automatic data collection

In your PLC and SCADA systems information is held about runtimes, downtimes, processing times, temperatures, air pressure, flow rate, speed, etc. This information can automatically be collected in the HAI database. Along with data coming from remote sensors, lab instruments, in-line inspection equipment, weighing scales, counters, etc.

Production order management

Production orders that have been created in an ERP system can be downloaded into the HAI database, along with quality inspection plans. Operators can start production orders and monitor the volumes produced and downtimes incurred, and eventually record the completion of a production order which can be automatically posted in the ERP business software, like SAP, Oracle, Infor, MS Dynamics, etc.

Batch Release

For a reliable and efficient batch release it is vital to have all relevant batch information easily accessible. In the HAI database all information necessary for batch release , is only one mouse click away, indicating compliance & exceptions.

Tracking & Tracing

All types of paper-based records for quality inspectors and operators can be replaced by the central HAI database. This may concern at-line quality inspections, start-up checklists, downtime records, production volumes, operator logs, etc.. Along with lab test results and hygiene and food safety records, it forms a complete database for production and quality inspections. Thus creating a paperless plant and a paperless lab. Data

Production Planning

In your PLC and SCADA systems information is held about runtimes, downtimes, processing times, temperatures, air pressure, flow rate, speed, etc. This information can automatically be collected in the HAI database. Along with data coming from remote sensors, lab instruments, in-line inspection equipment, weighing scales, counters, etc.

Real-time Adherence-to-Plan

Production orders that have been created in an ERP system can be downloaded into the HAI database, along with quality inspection plans. Operators can start production orders and monitor the volumes produced and downtimes incurred, and eventually record the completion of a production order which can be automatically posted in the ERP business software, like SAP, Oracle, Infor, MS Dynamics, etc.

   What you’ll have

  • An extraction of your MES historian data is brought to the Cloud and completed with data from other (PLC’s) production processes, Testing equipment, Operator logsheets and Quality test results.
  • data is put in context with product &  batch numbers, resulting in a cloud database with valuable information on your production processes.
  • Real-time compliance-trending/SPC
  • Real-time statistical calculation of corrective actions to prevent out-of-spec (early warning system in production)
  • A quick & smart trouble shooting tool on historical data (in context)
  • Statistical Analyses to find correlations in your process, the golden batch, multivariate analysis, PCA, etc. to identify  process improvement opportunities, etc.
  • A great tool for cost price validation
  • Predictive analytics on your end-product quality, based on in-line measurements

   Your benefits

  • Ability to run your factory smarter then your competitors
  • Unparalleled insight into your plant performance
  • Prevention of out-of-spec, with early warning system
  • Quick & Smart trouble shooting results
  • Reduction of # rejected batches
  • Identification of optimum process settings for maximum output
  • Improvement of product quality consistency
  • Improvement of Plant Capacity Utilization
  • Minimum downtimes/maximum speed
  • Reduction of energy consumption
  • Engineers, R&D- & Quality staff have easy access to the data they need, and no longer waste valuable time to collect the data from various sources
  • Your reports and analyses become more reliable because there are checks on the validity of the raw data data 

 

Simply available in the Cloud … No capital investment … Subscription-based