Food & Beverage

High Expectations, Demanding Operations

You’re expected to maximize output, minimize downtime, and run lean — while optimizing yield, product consistency, and quality to stay competitive.

 

Real-time Operations support

The Food Industry is challenging. Complying  with food safety regulations and dealing with varying product quality of raw materials. Yet, ensuring consistent end-product quality.

HAI provides perfect insights into your incoming raw material characteristics, processing conditions and operator observations, to ensure end- product quality performance. It identifies anomalies in real-time and provides trending and in-depth statistics and analysis.

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Read more about succesfull implementations of HAI in the Food Industry:

We wanted more than just going paperless. Rather than correcting issues afterwards, we wanted to prevent issues by using predictive analytics. For instance, by having a trend line on pH behavior, we can adjust the process in time to prevent out of spec at a later stage

Quote from Sander Huitink, Food Safety and Quality Manager at KraftHeinz Company

Data-Driven Process Control

Full visibility
from raw materials quality to end-product performance.
Real-time monitoring
track yield, quality, energy, pH, dry matter and batch performance.
Consistent quality
ensure output meets specs every time.
Total traceability
link every batch to its source and process history.
Smarter sustainability
reduce waste, monitor energy/water consumption, and waste water treatment.

HAI: From Data to Decisions

HAI brings clarity to complexity. The software collects and analyzes all critical process and quality data, delivering:

Real-time dashboards, trends, and early warnings for operators (predictive analytics on end-product moisture, pH or brix)
AI-powered insights, reports, and deep analytics for production and quality teams (predictions based on raw materials and processing conditions)
Faster, more consistent batch release
Continuous improvement through troubleshooting and optimization

With HAI, you gain full control of your process—turning data into action and performance into profit.

“Before HAI, 80% of my time went into collecting and cleaning data from logs, Excel, historian, SCADA and test results. Only then could I start analyzing. With HAI, the data is structured and just one click away—so I can focus entirely on analysis and interpretation.”

Quote from a – Process Technologist

   Your benefits

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One central database
instant access to all quality and process data; no more searching through SCADA, ERP, Excel, or lab systems.
Real-time dashboards
instantly detect deviations and ensure compliance.
Fewer rejected batches
improve yield and reduce waste.
Consistent product quality
every batch, every time.
Optimized process settings
enable faster, more stable production.
Maximum performance
increase uptime, speed, and OEE.
Smarter operations
reduce energy and water use while optimizing CIP and maintenance.
Deep process insight
track every step: receipt of raw materials, mixing, drying, processing, frying, freezing, filling and packing.

What you’ll have

Centralize all production and quality data in one real-time operational datastore
HAI integrates seamlessly with PLC/SCADA, Historians, ERP systems (e.g. SAP, Infor, Microsoft, Oracle), LIMS, and in-line inspection equipment such as weighing scales, vision systems, metal detectors etc.
Operator quality control checks
Start-up and cleaning checklists
QA inspections & Product Quality tests (e.g., organoleptic tests, visual inspections)

Replace Excel-based lab and production logs with intuitive data-entry screens directly in the HAI Platform.

Interactive real-time logsheets combining production-, lab-, equipment-, and operator-data
Compliance dashboards for process parameters, energy/water consumption, and quality standards
Real-time trending, SPC, and correlation tools for early warnings and root-cause analysis
Real-time KPIs (e.g., OEE, First Time Right), yield, mass balance, runtimes, downtime, cost per batch
Predictive analytics on end-product quality
Comprehensive tracking & tracing, exception reporting, and cost validation tools

 Simply available in the Cloud …. No capital investment …. Subscription-based.

Intuitive, yet powerful

Fast implementation – up and running quickly across lines and sites.
Easy to manage – intuitive interface, no complex IT skills required.
User-driven – after brief training, users can fully operate and adapt the system on their own.
Custom dashboards – build logsheets and views tailored to any role or workstation.
Context-rich insights – data from multiple sources is linked to real production conditions, making insights instantly meaningful and actionable.