The Ingredients Industry can be challenging. Often dealing with strict (food safety) regulations. Often dealing with production processes based on bio-technology.  Nevertheless you need to produce the expected volumes and – even more challenging – a consistent end-product quality. Whether you products end up in the shape of liquids or powders, in all cases a the processing conditions are demanding and require full control at all times. Is there still too much variance in batch duration of bio-chemical or drying processes? Which process conditions influence the batch duration? How do we enable early identification of quality problems in reaction processes?

Meanwhile you’re surely focused on getting the most out of your installations, you are always trying to increase your volumes and you need to deal with unplanned downtimes. And what about optimizing yield, controlling pH values, and improving your product quality performance?

Yes! It is a challenging game. And to perform as the best in this game you need to have a perfect insight into the characteristics of your raw materials, processing conditions within your factory, operator observations, and in the end your product quality performance. Dealing with varieties in raw material composition, monitoring product characteristic change curves at all times, and – in the end – knowing exactly your actual cost-price per product and batch.

The HAI smart4industries software collects all these data, identifies anomalies in real-time, and provides trending and in-depths statistics and analysis. You are the expert, we provide you with the information you need to be successful.

                                                                                                                                                                     Read more about HAI software at:

Quote from a bio- process technologist about a fermentation process: at:         

“By closely monitoring the processing conditions that occurred in line with the pH curve, we were able to better understand and control the batch duration of our fermentation process. Shorting batch duration pays off immediately, because you win valuable processing capacity.”